Shaft Rockers Series Part III

rocker

In the last issue, we looked at how the use of a SpinTron has pushed the evolution of the rocker arm along with the complete valve train.  It’s a machine that can systematically trace valve train movement at speed.  We also examined how rocker arms have grown lighter, but in many cases, stronger and stiffer.  When it’s all added up, it means the speed of the pushrod engine can be increased, sometimes dramatically. It also means the RPM level can be bumped reliably. That’s one big reason why we’re now seeing endurance engines operating at speed levels that were once reserved for drag race combinations.  But there’s more to the equation:

Another area where modern research has proven valuable is the “Mass Moment of Inertia”.  What’s that? The folks at T&D Machine Products offer this insight:

“Mass moment of inertia is the relationship between the center of gravity of an object with irregular geometry and the rotational axis. The Mass Moment of Inertia of a solid measures the solid’s ability to resist changes in rotational speed about a specific axis. The larger the Mass Moment of Inertia, the smaller the angular acceleration about that axis for a given torque.  The further the center of gravity is from axis of rotation, the higher the mass moment of inertia.  The higher the mass moment of inertia, the more spring pressure needed to control the rocker arm instead of the valves.  For example, every gram that is removed from the nose of a rocker arm (lower mass moment of inertia) operation RPM goes up significantly.”

Simply stated, the moment of inertia is the resistance of the rocker arm to rotation.  When you look at it another way, when the rocker arm has a high moment of inertia, it means that it will require more valve spring pressure to control the rocker arm rather than the valve.  When the moment of inertia is high, then you’ll need more spring pressure in order to control the rocker arm.  As a result, it makes sense to lower the moment of inertia by way of lightening it, particularly in areas that are farther from the pivot point.

As pointed out earlier, rocker manufacturers (such as Jesel and T&D) catalog a number of different “lightweight” options for most of their rocker arms.  To recap, in order to shed weight, the rockers have additional machining in specific locations (where strength is not affected).  Then the rocker arms are tested to ensure that the removed weight has not had an adverse effect upon durability. The folks from T&D Machine point out that “light weighting” a rocker arm “provides approximately 6% reaction in weight and 2 – 2.5% reduction in mass moment of inertia when compared to a conventional rocker.”

Fair enough, but how does the reduction of mass on the rocker work in the real world? T&D Machine Products calculated the mass moment of inertia for a trio of common rocker arm combinations they offer.  The MMI calculations works out like this:

Rocker Arm                          Weight                       Mass Moment of Inertia (g-in2)

Standard 1.70                       136.3  grams             153.22

Lightweight 1.70                  133.3  grams             146.52

Ultralight 1.70                       122.9  grams             127.02

When the rocker arm has been strategically lightened, the Mass Moment of Inertia also changes.  Much of this change of this change is experienced at the nose.   Needless to say, one cannot lighten a rocker to the point where reliability is reduced, but when put on a careful diet; it means the RPM range can be increased.  But there’s also another benefit:  Valve spring life has a tendency to improve.  According to T&D:  “the spring is “less concerned” about the weight of the rocker, and “more focused” upon the weight of the valve.”

Another benefit of a lower rocker arm MMI is the fact they allow the engine builder to spec out a more aggressive camshaft profile – something with more area under the lift curve (what many racers refer to as a “square nose” cam), but at the same time, still have the capability to control the valve spring.  Keep in mind that the lightened rocker arm with the lower MMI figure must still be very stiff.  The end result is often more power, plain and simple.

That increase in overall valve train reliability is something we’ll look at in the next issue.  Something else we’ll address is the wide range of rocker arm ratios that are available today.  Watch for it.

rocker
Geometry in your valvetrain is critical to performance and reliability. Weight is also very important:
rocker
The ultimate weight of the rocker arm is important. It’s easy enough to remove weight from a rocker, but removing it in the right spots is a bit more difficult. See the text for more info on MMI.
rockers
A good example of slicing weight in the right place is this Pro Series MoHawk Shaft Rocker Systems from Jesel.
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