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-   -   What is the best way to cut lexan? (https://www.racingjunk.com/forums/showthread.php?t=28147)

bowtie4542001 05-27-2010 02:56 AM

What is the best way to cut lexan?
 
Hey guys, just wanted to know which way is the best to cut lexan. I need to cut out a little section on my Opel and I don't want to run the risk of cracking it. Just about got her put back together and I can almost smell the racing gas. Thanks in advance for the help.

Chris

Tod74 05-27-2010 04:01 AM

I think they sell a cutter made for that....seen them at LOWES I Think...

johnracer 05-27-2010 05:06 AM

Sharp tin snips or a jigsaw work well. If you go the jigsaw route, you'll need to put a heavy layer of masking tape anywhere the saw will touch the surface to prevent marring it......
Johnny

kwkracing 05-27-2010 05:10 AM

jig saw and they make blades for this application.

bowtie4542001 05-27-2010 05:17 AM

Thanks guys for the quick response, I will go to lowes and get some blades.

hammertime 05-27-2010 05:33 AM


Originally Posted by Tod74
I think they sell a cutter made for that....seen them at LOWES I Think...

x2 ...

brings me back to my days of working at a hardware store ... :shock:

burnskustomz 05-27-2010 07:09 AM

hey guys one thing i've been wanting to know is I have an 85 camaro and how would I make a sheet of lexan fit on the hatch. how would i bend it to make it form the contour of the hatch?

bowtie4542001 05-27-2010 08:13 AM


Originally Posted by hammertime

Originally Posted by Tod74
I think they sell a cutter made for that....seen them at LOWES I Think...

x2 ...

brings me back to my days of working at a hardware store ... :shock:

I will look for the cutter as well. Might provide a cleaner cut. Thanks
Chris

spib 05-27-2010 10:14 AM

as long as you keep the protective film on the lexan, and buy some fine teeth blades for a jig saw it cuts very clean and easy so easy, I can do it, after you lay out template on lexan go to corner and make a few practice cuts, try it with tape on it also, it is very easy

TheYellaBrick 05-27-2010 11:18 AM

Keep your blade speed low, as a higher speed will melt the polycarbonate and clog the blade.


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